RESEARCH ARTICLE


Comparison of Physical-chemical and Mechanical Properties of Chlorapatite and Hydroxyapatite Plasma Sprayed Coatings



Imane Demnati1, David Grossin1, Olivier Marsan1, Ghislaine Bertrand1, Gérard Collonges2, Christèle Combes1, Maria Parco3, Inigo Braceras3, Joel Alexis4, Yannick Balcaen4, Christian Rey1, *
1 Université de Toulouse, CIRIMAT, INPT-CNRS-UPS, ENSIACET, Toulouse, France
2 PS: Projection Plasma System, Montbazens, France
3 Tecnalia, Mikeletegi Pasealekua 2, Donostia-San Sebastian, Spain
4 Université de Toulouse, INPT-ENIT, Laboratoire Génie de Production, Tarbes, France


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Creative Commons License
© Demnati et al.; Licensee Bentham Open.

open-access license: This is an open access article licensed under the terms of the Creative Commons Attribution Non-Commercial License (http://creativecommons.org/licenses/by-nc/3.0/) which permits unrestricted, non-commercial use, distribution and reproduction in any medium, provided the work is properly cited.

* Address correspondence to the author at the Université de Toulouse, CIRIMAT, INPT-CNRS-UPS, ENSIACET, Toulouse, France;, Tel: +33 5 34 32 34 84; Fax: +33 5 34 32 34 98;, E-mail: christian.rey@ensiacet.fr


Abstract

Chlorapatite can be considered a potential biomaterial for orthopaedic applications. Its use as plasma-sprayed coating could be of interest considering its thermal properties and particularly its ability to melt without decomposition unlike hydroxyapatite. Chlorapatite (ClA) was synthesized by a high-temperature ion exchange reaction starting from commercial stoichiometric hydroxyapatites (HA). The ClA powder showed similar characteristics as the original industrial HA powder, and was obtained in the monoclinic form. The HA and ClA powders were plasma-sprayed using a low-energy plasma spraying system with identical processing parameters. The coatings were characterized by physical-chemical methods, i.e. X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR) and Raman spectroscopy, including distribution mapping of the main phases detected such as amorphous calcium phosphate (ACP), oxyapatite (OA), and HA or ClA. The unexpected formation of oxyapatite in ClA coatings was assigned to a side reaction with contaminating oxygenated species (O2, H2O). ClA coatings exhibited characteristics different from HA, showing a lower content of oxyapatite and amorphous phase. Although their adhesion strength was found to be lower than that of HA coatings, their application could be an interesting alternative, offering, in particular, a larger range of spraying conditions without formation of massive impurities.

Keywords: : Chlorapatite, FTIR, hydroxyapatite, low energy plasma spraying, mechanical testing, Raman, XRD.